Industrial Production Facility & Machinery

Inside our 14,000+ sq.ft integrated manufacturing plant in Kochi: Heavy industrial machinery, calibrated color pipelines, automated computerized fabricators, and certified engineering personnel.

Vallarpadam Manufacturing Hub

Zero Outsourcing. 100% In-House Machine Ownership.

Most advertising agencies in Kerala are creative brokers who outsource execution to third-party print shops and fabricators. Evestaar was built backwards from the production floor: we own, calibrate, and operate every single machine required to produce large-format outdoor media, architectural signages, LED stages, and corporate merchandise.

Located strategically in Vallarpadam, Kochi with direct arterial connectivity across Ernakulam, NH-66, and coastal transit zones, our central fabrication center runs high-speed shifts to fulfill critical brand launches without intermediate markups or communication breakdowns.

14,000+
Sq. Ft. Dedicated Footprint
100%
Generator Power Backup
12 Units
Industrial Heavy Machinery
< 48 Hrs
Statewide Rapid Deployment
Evestaar Solutions engineering and production management team inside Kochi plant
Equipment & Technology

The Machinery Powering Your Campaigns

Every piece of hardware is factory-maintained, calibrated weekly against ISO color charts, and operated by qualified technical specialists.

10.5ft industrial UV roll-to-roll printing line in Kochi Print Bay 01

10.5 Ft UV Roll-to-Roll & Eco-Solvent Printers

Industrial 3,200 mm wide hybrid UV flatbed and roll printers equipped with high-frequency Kyocera piezoelectric print heads for ultra-fine gradient fidelity.

Effective Width: 3,200 mm (10.5 ft) seamless
Output Resolution: Up to 3200 True DPI
Substrate Types: Star Flex, Backlit, Canvas, Vinyl
Hourly Output: 1,450 sq. ft. / hour continuous
Request Print Specs →
Industrial CNC router cutting architectural acrylic letter in Kochi workshop Fabrication Bay 02

3-Axis Heavy CNC Router & Fiber Laser Beds

Computerized precision routing and optical fiber laser cutters capable of slicing through heavy gauge aluminum composite panels, brass, stainless steel, and thick cast acrylic.

Working Bed Size: 8 ft x 4 ft (2440 x 1220 mm)
Positional Accuracy: ±0.02 mm micrometer precision
Compatible Stock: Acrylic, ACP, Brass, SS 304, MDF
Tool Changer: Automated 8-slot tool carousel
Request CNC Specs →
Automated channel letter bending and LED module assembly in Kochi Signage Bay 03

Automated CNC Channel Letter Bender & Laser Welder

Robotic metal flanging and contour bending machinery that profiles stainless steel and aluminum return strips to match computerized typographic vectors with zero manual error.

Material Depth: 30 mm – 150 mm profile return
Welding Tech: 1000W Handheld Optical Fiber Welder
Lighting Specs: OSRAM / Epistar IP67 Injection LEDs
Weather Seal: Automated Polyurethane Gasket Line
Request Signage Specs →
Indian AV technician configuring P2.6 curved LED display panels in Kochi AV Media Bay 04

P2.6 & P3.9 Ultra-HD Modular LED Wall Arrays

High-refresh-rate indoor and outdoor LED display panels with die-cast magnesium cabinets, seamless concave/convex curvature capability, and NovaStar 4K broadcast video processors.

Pixel Pitch: P2.6 (Indoor) & P3.9 (Outdoor IP65)
Refresh Rate: 3,840 Hz flicker-free broadcast
Luminance: Up to 5,500 Nits for direct sunlight
Video Processing: NovaStar VX1000 4K Low-Latency
Request AV Specs →
Multi-head computerized embroidery unit running corporate uniforms in Kerala Textile Bay 05

Tajima 12-Head Computerized Embroidery & DTF

Industrial high-speed Japanese embroidery machinery running 1,000 stitches per minute with 15 colors per head, paired with industrial Direct-to-Film (DTF) transfer printers.

Machine Heads: 12-Head Multi-Needle Automated System
Stitch Speed: 1,000 SPM continuous run
Daily Capacity: 1,200 branded apparel units per shift
Fabric Compatibility: Pique cotton, Dry-fit, Canvas, Twill
Request Apparel Specs →
Corporate gifting finishing and laser engraving station in Kochi Finishing Bay 06

CO2 & Fiber Laser Etching & Custom Box Assembly

High-precision laser etching for stainless steel, wood, and genuine leather executive gifts, integrated with an in-house rigid box die-cutting and velvet lining finishing station.

Engraving Laser: 50W MOPA Fiber & 100W CO2 Laser
Finishing Units: Foil Stamping, Debossing, UV Spot
Box Crafting: Magnetic rigid closure & EVA foam cut
Throughput: 500 luxury customized kits per day
Request Gifting Specs →
Factory Standards

The 5-Stage In-House Quality Protocol

Every job that leaves our Vallarpadam plant passes rigorous multi-point validation to ensure structural stability and flawless visual presentation.

01

Substrate & Raw Material Inspection

Checking thickness of cast acrylic sheets, GSM rating of flex banners, and chemical purity of SS 304 alloy sheets.

02

RIP & Spectrophotometer Color Proofing

Digital raster image processing with certified Pantone color matching and spectrophotometer spot-check delta-E < 1.5.

03

CNC Precision Cut & Dimensional Check

Digital calipers verify contour dimensions, kerf offsets, and mounting stud alignments against CAD engineering drawings.

04

24-Hour Continuous LED Burn-in Test

Every illuminated letter, lightbox, and LED wall cabinet undergoes a 24-hour non-stop burn-in test to weed out faulty diodes before dispatch.

05

Packaging & Structural Transport Crate

Custom wooden crating, bubble wrap, corner guard protection, and climate-resistant shrink wrap for zero in-transit damage.

Want to Inspect Our Production Line in Person?

We welcome brand managers, creative directors, and procurement heads to our Vallarpadam plant. Inspect machinery, evaluate material swatches, and meet our engineers.

Schedule a Plant Visit → Call: +91 80751 66320
📞 Call: 80751 66320 💬 WhatsApp Quote